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PLC Controlled Heavy Duty Coil Winding Machines with Graphical Display

Model GL 300B

At Armature Coil Equipment (ACE), we have numerous techniques to perform and complete the coil winding process. We have to choose the appropriate technique depending on the type of coil and the application industry it will be used in. It is advantageous for us and the customers to have a machine, which stores all the coil winding methods, and allows to simply choose the technique you requires. To meet this requirement, we offer the solution driven Model GL 300B as part of our coil winding equipment range. This model is designed to be used with any of ACE’s complete coil winding systems.

Function

 

This model consists of a counter with memory and graphic display. The unit’s primary function is to store and provide up to 200 recipes for coil winding. The unit has the capability to correspond with a Programmable Logic Controller (PLC). The counter is on one port, while the PLC is on another port, and the unit performs these two actions simultaneously.

A variety of complex coil winding techniques can be saved on this unit in little time. This makes it more economical than a PLC. The user needs to simply choose a method using the touchscreen, and it will be automatically loaded with the necessary values required for the coil winding process. The unit controls the winder’s speed, torque, stops, and constant wire tension irrespective of the coil winding method. The advantage of this unit is immense cost and time savings, as you don’t have to keep entering recipes for coils. The unit can also be attached to a printer, allowing the user to generate complete reports.

Model HD Graphical Display

Model HD Graphical Display

Design

The Model GL is designed with the following components and capabilities:

  • Industrial Touchscreen
  • Diagnostic Screen
  • 5.6ʺ Liquid Crystal Display
  • Auto or Manual Mode
  • Search by Name, Part or Drawing Number
  • Password protection for complete user control and prevention from unauthorized tampering.
  • Controls for:
    • Stops
    • Torque
    • Tension
    • Traverse
    • Winder Speed
  • Create Set Points for:
    • Speed
    • Pitch
    • Turns
    • Total Turns
    • Faceplate Position
    • Traverse Arm Position
    • Tension Set Points
    • Current Turns on Coil and Layer

Configurations

The Model GL 300B can be configured with a variety of components and machines to create complete coil winding systems. A complete coil winding and tensioning system can help reduce errors in terms of operator winding. The model GL unit can be configured with the following machines:

  • Model 18 Pneumatic Winding Fixture
  • Model HD-05 Coil Winder
  • Model 4800 Tension Unit
  • Model 432-1B De-reeler

The Model GL 300B is an ideal unit for storing coil winding recipes, and enhancing the overall winding process. This versatile machine can be a boon to coil manufacturing organizations.

Heavy Duty Coil Winders Model HD with ABB Drive

Heavy Duty Coil Winders Model HD with ABB Drive EIS